1. What exactly is Marble Stone, and how is it made?
Marble stone is created through metamorphism in carbonate sedimentary rocks. They are frequently referred to as dolomite rocks or limestone. Marble stones are refractory from carbonate minerals. Technology is evolving rapidly, and it is more efficient than marble, which makes it more attractive and has more availability around the globe. Many people are anxious to understand what exactly are these marble rocks and the way they transform to create beautiful stones. The process of marble fabrication describes all the steps involved in the process of making marble.
2. Extraction
Marble is a natural stone, and they are sourced from all regions of the world and transported in large cubes. There is the risk of cracks or damage occurring when handling and transporting. To avoid this, fabricators use a process called Wire Sawing. This process assists in separating marble with no damage. The large holes are cut into the marble directly parallel to the surface. The marble slabs are connected by the holes drilled into them and also the looping of wire with diamonds embedded through the holes, which help to smooth cut the marble. Marble is cut into small pieces before being transported to the appropriate location. Even though marble is cut into small pieces, nevertheless, care must be required during unloading and loading because the Marble Stones remain fragile, and the possibility of damage remains. The most critical inspection of the transportation route, vehicle and place of operation is conducted to ensure that significant deviations are prevented.
3. Gang Sawing
After transporting the marble to their destination, after which they are transported to their respective locations, they are then transported to the Fabrication area, where the marble is cut into smaller pieces. The area of fabrication is a vast warehouse where marble slabs are cut using steel blades using the aid of hydraulic lifts. The marble slabs are put on an assembly line, which is moved by hydraulic pressured jacks, and the marble slabs are cut with massive sets of saws or Gang saws that are located just above the assembly; these saws are linked to the pistons and crankshafts linked to engines move this crankshaft, causing the saw’s moving in a horizontal direction at high speed. Marble slabs on an assembly line are pulled by hydraulic pressure, and the saw cuts each marble block. The marble fragments are taken care of to the polishing and finishing room for further processing.
4. Polishing and sealing
The process of polishing and sealing is the most crucial step in marble fabrication since it determines the real significance of marble. The marble slabs are placed on a platform, and machines with artificial diamonds smooth the marble’s surface until reflections are evident on the stone. The procedure can be repeated for both surfaces and afterward cleaned in a manner that dust particles are eliminated. The polished marbles are taken with spray a uniform epoxy sealer over the stone’s surface and dried in heating lamps for up to at least 48 hours. When the marble is finished, Marble is then sent to sellers and retailers to their respective places to be sold and further procedures.
5. Wet Sawing and Waterjet Cutting
Retailers sell marble stones to their customers based on their specifications, which may include the style, quantity and, most importantly, the dimensions of marble stones. Customers require various sizes of stones that will fit in their bathroom, kitchen countertops, floors, etc. Therefore, the retailer has to design the dimensions of the marble. To achieve this, they employ waterjet cutting or wet sawing. Wet sawing is when it is the stone that’s cut by the saws, and the water is pumped across the marble in order to reduce the heat generated by friction. Waterjet cutting is a novel and exclusive method. The water and powdered minerals are pressured at 60000 psi before being injected into the marble for smooth and sharper cuts. It is a common practice in the present, and most fabricators employ waterjet cutting.